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Balance Bionics
Deep-Tech Architecture & Clinical Mechatronics

Ungrounded Reaction Wheel Neurorehabilitation

Mitti replaces rigid orthotic bracing with ungrounded angular momentum (T = I · α), 100 Hz Dual-IMU intention gating, and Assist-as-Needed kinesthetic stimulation for pediatric patients with hypotonia.

Core Biomechanical Rationale & Physics

Why ungrounded reaction wheels represent a paradigm shift over conventional exoskeletons and passive corsets.

T = I · α = I · (dω / dt)

Ungrounded Torque Generation

Traditional assistive devices are grounded: they push against the floor or brace adjacent limbs with rigid mechanical exoskeletons. This severely restricts natural joint degrees of freedom and induces muscle disuse atrophy.

Mitti generates ungrounded torque purely through the angular acceleration of spinning flywheel rotors mounted on the torso. The child experiences pure corrective rotational moments without any rigid grounding structures or joint constraints.

  • ✓ Complete anatomical freedom of movement
  • ✓ Lightweight wearable form factor (< 250 g per capsule)
  • ✓ Instantaneous dynamic response without structural backlash
Dynamic Movement Intervention (DMI)

Active Kinesthetic Cueing & Assist-as-Needed

Aligned with the clinical principles of Dynamic Movement Intervention (DMI), Mitti does not carry the patient's body weight. Instead, it provides brief tactile cues to stimulate the child's own proprioceptive reflex arc.

When a deviation is sensed, a brief torque impulse cues the central nervous system, prompting the child to actively recruit stabilizing trunk muscles and fostering authentic neuroplastic motor learning.

Pulsed Sawtooth Dithering

Continuous pressure leads to sensory habituation (neural adaptation). Mitti utilizes an asymmetric pulsed sawtooth profile with asynchronous phase resets to maintain neural alertness without sensory fatigue.

FIG. 01 · TRAPEZOIDAL DMI PULSE SHAPING ENVELOPE
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FIG. 01: Trapezoidal DMI Pulse Shaping Waveform Envelope
Physical Boundary Conditions: 50 ms jerk-limited rise time (dT/dt ≤ 30 Nm/s), 150–300 ms sustained plateau bridging peripheral demyelinating conduction delay (CMT1B ~200 ms), and 100 ms deceleration ramp to prevent antagonistic reflex rebound.
Closed-Loop Sensor Fusion & Intention Mechanics

100 Hz Dual-IMU APA Intention Gating

How Mitti distinguishes voluntary pediatric movement from involuntary falls, eliminating unwanted resistance while providing immediate fall arrest.

Kinematic Fusion100 Hz Loop

Dual-IMU Differential Kinematics

Mitti continuously samples synchronized 6-DoF IMUs located at the thoracic spine and the pelvic girdle, coordinating kinematics via deterministic low-latency telemetry (<10ms).

  • Differential Inclination: Computes Δθ = θspine - θpelvis to isolate true spinal flexion from hip bending.
  • Differential Angular Velocity: Computes Δω = ωspine - ωpelvis to detect sudden postural collapse.
  • Zero Inter-Module Drift: Bi-directional time-synchronization eliminates phase jitter across the torso.
Kinematic Architecture: Thoracic & Pelvic Differential Fusion
Intentional Non-InterferencePatent Pending

Anticipatory Postural Adjustments (APAs)

Assist-as-Needed control requires that assistive torque never fights the child's intentional exploration. Voluntary reaching is always preceded by feedforward pelvic weight shifts.

  • Voluntary Motion (1.6× Deadband): Pelvic acceleration precursor (0.15 ≤ |alat| ≤ 2.5 m/s²) latches a 250ms voluntary window, widening the deadband by 1.6× for complete movement freedom.
  • Involuntary Stumble (0.6× Deadband): Sudden spine jerk (|jspine| ≥ 15 m/s³) or angular acceleration (|Δω̇| ≥ 250°/s²) without pelvic shift instantly contracts the deadband by 0.6× for immediate fall arrest.
Decision Gate: Gate 2 (Clinical Safety)
Reflex MatchingCMT1B Pulse

Trapezoidal Neuromuscular Pulse Shaping

Accommodates peripheral demyelinating conduction delays (~200 ms latency) without triggering oscillatory stretch reflex recoil or joint capsule shock.

  • 50 ms Jerk-Limited Ramp: Constrains dT/dt ≤ 30 Nm/s to protect pediatric cartilage and soft tissue.
  • 150–300 ms Sustained Plateau: Bridges the 200 ms reflex delay so proprioceptive feedback stays coherent during active motor recruitment.
  • 100 ms Controlled Ramp-Down: Eliminates antagonist reflex rebound and contralateral postural overshoot.
FIG. 02 · 100 HZ DUAL-IMU APA INTENTION GATING
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FIG. 02: Dual-IMU APA Intention Gating & 3-Stage Graduated Failsafe Architecture
Physical Boundary Conditions: 100 Hz deterministic sensor loop (Δt = 10 ms), voluntary motion gating triggered by pelvic acceleration precursor (0.15 ≤ |alat| ≤ 2.5 m/s², 1.6× deadband dilation), involuntary fall arrest triggered by spinal jerk (|jspine| ≥ 15 m/s³, 0.6× deadband contraction), and 3-stage graduated torque washout (τwashout ≤ 0.3 Nm) on communication degradation.

3 System Pillars: Mechatronics & Control Architecture

A modular, distributed architecture engineered for pediatric clinical safety, low latency, and zero rigid mechanical constraint.

System Pillar 1< 250 g (Wearable Capsule)

Bilateral Kinetic Capsules

Active Kinesthetic Cueing & Momentum Exchange · Deterministic 100 Hz FOC Controller

Ultra-compact, whisper-quiet (<35 dBA) slotless direct-drive reaction wheel capsules nestled into a breathable pelvic band. Delivers sub-maximal ungrounded rotational impulses (T = I · α, ≤1.5 Nm) to awaken deep postural reflexes without rigid immobilization or floor struts.

• Slotless Direct-Drive Mechatronics (Zero Cogging)
• Whisper-Quiet Operation (<35 dBA)
• Pediatric Torque Ceiling (≤ 1.5 Nm)
• Deterministic 3-Stage Failsafe Deceleration
System Pillar 242 g

Synchronized Dual-IMU Array

Spine Alignment, Fall Detection & Voluntary Intent Gating · High-Rate Real-Time Fusion Node

Bilateral kinematic tracking between the thoracic spine and pelvis at 100 Hz. Differentiates intentional child movements (APAs) from involuntary postural collapse, widening assistance deadbands by 1.6× during active play and contracting them instantly upon detecting an unexpected stumble.

• 100 Hz Real-Time Sensor Fusion
• Feedforward APA Movement Intention Detection
• Differential Spine-to-Pelvis Kinematics (Δθ)
• Sub-Millisecond Clinical Timestamping
System Pillar 365 g

Clinician Control & Telemetry Suite

Therapy Mode Switching, Fatigue Monitoring & Progress Telemetry · Low-Power Telemetry & Graphic Controller

Dedicated clinician and parent interface providing real-time spine inclination feedback, torque delivery metrics, instantaneous therapy mode switching across the 6 clinical profiles, and automated Level G4 neuroplastic progress reporting.

• High-Contrast Clinical Touchscreen UI
• Instant Switching Across 6 Therapy Modes
• Real-Time Posture & Nudge Telemetry Readout
• Non-Deactivatable Fatigue Monitoring Guard
Pediatric Clinical Wearable

Ultra-Compact Hip Actuator Capsule (< 250 g)

Biocompatible medical-grade enclosure nestled seamlessly in an ergonomic breathable pelvic band with quick-release magnetic clasp. Engineered for zero cogging torque, acoustic silence (<35 dBA), and unrestricted pediatric mobility.

Ultra-Compact Pediatric Hip Actuator Capsule
Concept industrial design render — investigational device
Therapeutic Mode Overview

6 Clinical Operational Modes

The embedded control firmware supports 6 dedicated operational modes, coordinated between the thoracic Hub and bilateral Actuators. To maintain clean architectural boundaries, comprehensive therapeutic rationales and clinical protocols reside in the Clinical Overview hub.

Logging(Passive Kinematic Logging (0.0 Nm))Therapy(Active Kinesthetic Cueing (Sawtooth Pulse))Autonomy(Continuous Proportional Assist-as-Needed (AAN))Bike(High-Inertia Rotational Damping)Scoliosis(Differential Pelvic-Spine Unloading)Gait-Rhythm(Proactive Rhythmic Metronome)
Detailed neuromuscular rationales, DMI neuroplasticity targets, Real2Sim baseline metrics, and clinical protocol dossiers are maintained in the dedicated Clinical Therapy Hub.
Pediatric MDR Compliance & Functional Limits

Rigorous Clinical Safety Architecture

1.5Nm
Pediatric Torque Ceiling
Hard saturation boundary in normal operation (2.0 Nm absolute emergency cutoff)
Patent Pending
200ms
Stage 1 Deceleration
Controlled exponential washout coasting ramp eliminates dangerous angular recoil whiplash
Patent Pending
500ms
Stage 2 Dynamic Brake
Safe electronic dynamic braking prior to hardware power cutoff
Patent Pending
<50°C
Thermal Surface Limit
Active skin-contact temperature monitoring with automated thermal throttling
Stage 1: 0–200 msWashout

Controlled Exponential Washout

Upon packet loss or heartbeat timeout, motor torque decelerates along a calibrated exponential curve, preventing sharp angular momentum backlash into pediatric spinal segments.

Stage 2: 200–500 msDynamic Brake

Active Low-Side Dynamic Braking

If the link remains unrecovered, the inverter engages low-side FET dynamic braking to safely dissipate kinetic energy from the reaction wheel rotor before power disconnection.

Stage 3: 500–1000 msHardware Kill

Independent Hardware Power Cut

The independent hardware watchdog isolates the power bus via high-side MOSFET switches and redundant overcurrent protection if communication fails to recover.

HCM Fatigue Hard-Cap

Continuous Spectral Fatigue Attenuation

Enforces a hard limit of max 40 impulses per 2-minute rolling window, continuously monitoring patient tremor frequency to prevent muscle exhaustion.

Software-in-the-Loop (SITL) MuJoCo Physics

Uncompromised first-principles physics validation linking native C++ firmware loops with high-fidelity robotic simulations.

Virtual Proving Ground Before Clinical Trials

Mitti's native firmware code is compiled directly as an x86/ARM host binary that communicates via real-time UDP packets with a MuJoCo multi-body physics simulation.

  • •Humanoid Standing Balance: Evaluates active trunk stabilization under external perturbations and simulated hypotonia.
  • •Balance Bike Dynamic Damping: Validates roll-axis stabilization on moving pediatric balance bikes.
  • •Automated Parameter Sweeps: Validates motor saturation, inertia sizing, and thermal profiles across 30+ simulated scenarios.

1-DoF Inverted Pendulum validation: SITL simulated kinematics vs. physical bench telemetry.

Hands-On Real2Sim Physics Demonstration

Interactive 60 Hz Browser Physics Sandbox

Inject lateral perturbations, test Trapezoidal DMI assistive torque cues, and observe 3-stage graduated failsafe washout across clinical pathology profiles in real time.

Gemini 4 Argon Real2Sim Framework

Interactive Real2Sim & Trapezoidal DMI Physics Sandbox

Simulate pediatric trunk posture under lateral perturbations. Compare delayed CNS reflex loops (CMT1B 200ms vs Hypotonia 50ms), active reaction-wheel momentum exchange, and 3-stage graduated failsafe washout in real time.

Kinematics & Reaction-Wheel
Real-Time Telemetry Trace (60 Hz)
Spine Roll (deg)
+0.0°
Target band: ±1.5°
Reaction Wheel Torque (Nm)
0.00 Nm
Pediatric Limit: ±0.80 Nm
Reflex Latency Buffer (ms)
200 ms
Pediatric CMT1B conduction delay
G4 Hindsight Progress Slope
Positive Self-Correction
Argon Level G4 dense value function
Spine Roll Angle Reaction Torque DMI Proprioceptive Pulse Failsafe Washout Envelope
STATUS: NORMAL ACTIVE ASSIST